07 January 2013

Air France Order signature on track for March/2013


Air France CEO Alexandre de Juniac said one year ago that the firm order might sign “in the next few weeks”. In November/2012 he said: “It’s reasonable to think that the talks on A350s will be concluded in the first half of 2013”.
And now he confirms it:” We are making good progress in talks with Rolls-Royce and Airbus and we hope to reach a final agreement by the end of the first quarter".

 
Air France-KLM Group announced plans for the purchase of 25 A350 XWB aircraft in September/2011, together with the same number of Boeing 787. While the Boeing deal has been signed, Airbus is still waiting as Air France negotiates with engine supplier Rolls-Royce over maintenance. Engine selection in 787 order could be include -indirectly- in the agreement.

06 January 2013

A350-1000; "If there's anybody helping the A350 now, it's Boeing" said Aboulafia.



The A350-1000 development goes ahead and meanwhile Boeing has not decided to launch neither the 787-10 nor the 777-X. Some American analysts worrie about that considering Boeing is wasting the time that will require in the future to response to the A350 XWB. Other analysts think that Boeing is just being very careful.
 
The largest variant of the family, the A350-1000, to come out in 2017 after two smaller A350 models, is designed to fly the same missions as today's 777 while burning 25 percent less fuel.
Airbus sales chief John Leahy said that launching the A350-1000 earlier — ahead of the smaller and so far unpopular A350-800 — is "definitely a possible alternative." Airbus' Leahy says Boeing won't be able to match his A350-1000 until around 2022. "It'll take them that long to come up with technology that'll be competitive," he said.
The timing of Boeing's response to the A350 threat remains opaque.
In early 2012, Jim Albaugh, Boeing's commercial-airplanes chief at the time, said he hoped to ask the Boeing board by the end of the year for authority to sell both a bigger Dreamliner, the 787-10, and an enhanced 777 with new engines and a composite plastic wing, the 777X.
With zero fanfare, the board granted authority to offer the 787-10, though it gave no subsequent sign of when it might formally launch the program. Meanwhile, the 777X program went completely quiet.
 
The expectation now is that Boeing may delay the launch of the 787-10 until the Paris Air Show in June, with the 777X coming even later.
What's going on?
Aviation analyst Richard Aboulafia of the Teal Group worries that Boeing corporate in Chicago is turning its focus — as it did in the early 2000s — to rewarding investors through share buybacks and dividend payments, instead of investing its cash in new jet programs.
"I'd be scared of a return to the bad old days," said Aboulafia. "If there's anybody helping the A350 now, it's Boeing."
 
But Adam Pilarski, aviation analyst with consulting firm Avitas, said Boeing's slowdown of the 777X is simply prudent, because Airbus' A350 concept may yet shift.
Though Leahy denies it, many believe the A350-800 could eventually be canceled; meanwhile, the larger A350-1000 design may have to be fine-tuned.
"Why play your cards too early?" Pilarski said about Boeing.
Boeing's Tinseth said that despite any slippage in launch announcements, and contrary to Leahy's opinion, the company's two pending jets will still reach the market on schedule. "We're still focused on both the 787-10 and 777X to enter service late this decade," said Tinseth.
 
Because the 777 is built in Everett, the 777X jet will certainly be assembled there. The big question is whether its new carbon composite wing will also be built locally. It's unclear if we'll get the answer to that in 2013.
Then in summer, Boeing should fly the 787-9 for the first time. And by June's Paris Air Show, the company should finally provide clarity on its plans for the 787-10.
As for the 777X, Steven Udvar-Hazy, chief executive of Air Lease Corp. and long respected as a judge of the airplane market, said Boeing is just "being very careful, thoughtful and methodical .Behind the scenes," Udvar-Hazy insists, "there is tangible progress."
 

Based on article “Boeing reclaims No. 1 role with 2012 successes” published in The Seattle Times
 
 


05 January 2013

PFW Aerospace delivers an innovative lightweight tubing system for A350 XWB after been rescued by Airbus in Nov/2011.

PFW Aerospace has developed a plastic tubing system that slashes weight of A350 cargo drainage system. This new thermoplastic -PEEK polyetheretherketone- tubing system replaces the traditional metal pipes used to move condensation water away from unheated cargo areas. Thomas Kupfer, work package manager at PFW Aerospace in Speyer, Germany, reckons that moving from metallic tubing - PFW's long-time speciality - could cut the weight of the A350's section 13 and 14 cargo drainage system by up to 37%. Lightweight & thin wall VICTREX Pipes is the first alternative to metal tubing introduced to the Aerospace market, an industry benchmark.


“PFW Aerospace has been supplying metal tubing to the Aerospace industry for nearly 100 years. Given the increasing demands of the Aerospace industry to reduce weight we needed to identify alternatives to metal,” said Mr. Rupert Kästel, Vice President Sales and Marketing, PFW Aerospace AG. “We worked closely with Victrex for over 3 years involving them in every stage of the product development phase through to the qualification. Together we have successfully delivered an alternative to metal tubing and a next generation solution for commercial aircraft.”
A typical straight 1” PEEK pipe with an outer diameter OD 25.4 mm and 1 mm wall thickness weighs only 100 grams per meter without fittings, offering a weight reduction of up to 60% compared to an equivalent stainless steel straight pipe.
The first set of the new tubing are already installed in the MSN001 at Toulouse.

In November/2011 and to avoid disruption, Airbus rescued PFW Aerospace from financial crisis.
According to Airbus, the decision was made to ensure a continued supply of parts for Airbus programs and avoid an imminent liquidity crisis. Airbus closed in on a deal that landed them 51% of PFW Aerospace after paying €4m for a controlling stake. The company has its headquarters in Speyer, Germany, and employs a staff of 2200 people worldwide in a considerable number of locations.
Tom Williams, Airbus head of aircraft programmes, said it felt compelled to intervene because PFW “ran out of cash” and was “a critical supplier”, including on the A350 XWB. "Airbus as a major customer of PFW is ready to take over the company in its severe liquidity crisis. It is the objective to lead PFW out of the actual crisis".
PFW Aerospace is also manufacturing and supplying tubing system for A380 and Boeing 787.

04 January 2013

Trent XWB Update on Testing. Video


There is a new&interesting video with an update of testing program for the Trent XWB, the engine of the A350-900.
Click in the image to watch the video

The main idea behind this video is the Maturity. All testing campaign and Pre-production under going by R-R to assure a mature Entry Into Service.
 

 Click in the image to watch the video

July/2012: Pre-production begins

The world´s first dedicated aero engine pre-production facility. To make sure all procedures and processes are in place and before launching the manufacturing, the engine is mature.

Pre-production includes 1 training engine and 15 flight compliance engines.

“The maturity is looking good as the program as well.”   Chris Young Programme Director Trent XWB

“By the time we get to the EIS, I think we will have a lot of experience behind us” said Alistair McIntosh  Chief Engineer  The integration activity is been a tremendous success of Airbus, Goodrich, Rolls Royce and suppliers.”

“We have two engines that are been building;  the first engine is the training engine that will be used to prove all processes and the second engine is the first engine that is going in the first compliance aircraft “ said Colin Burke Value Stream Manager
Click in the image to watch the video
 

Trent XWB Test Plan:
  • Cross-wind testing completed. Stennis Open Air Test facility, USA
  • Icing & Cold Start testing completed. Manitoba, Canada
  • Water Ingestion testing completed. Derby, UK
  • Bird Impact testing completed. Derby, UK

 Water Ingestion testing

 

03 January 2013

The New Year begins with an order for additional 10 A350-900. Or perhaps the 2012 year finished with that. Don´t care.


Lessor CIT Group Inc., has placed a firm order for 10 A350-900s taking its overall commitment to the twinjet type to 15.

CIT had originally ordered 7 aircraft: 5 A350-800s + 2 A350-900s. Latter, in mid-2011 it reduced the order to 5 aircraft: 0 A350-800s + 5 A350-900s. With today´s order, the total backlog is 15 aircraft, all of them A350-900.

 “This order for Airbus A350 XWBs will further expand our portfolio of medium-to-long haul aircraft,” said C. Jeffrey Knittel, President of CIT Transportation Finance. “As one of the leading lessors in the world with more than 110 twin aisle aircraft currently in our portfolio and on order, CIT Aerospace maintains one of the youngest, most fuel efficient fleets in the industry. This new order underscores our commitment to delivering highly efficient aircraft to our global customer base.”
 
“We are very confident that our A350 XWB Family will perfectly meet long haul operators’ needs by offering them the highest levels of comfort and efficiency,” said John Leahy, Airbus Chief Operating Officer, Customers. “This repeat order for the A350 XWB from CIT clearly demonstrates this to be the case.”

With CIT’s order included, the A350 XWB has already won 572 firm orders from 34 customers worldwide. Mr. Leahy, Airbus COO Customers will clarify next 17/January if this order is the first one of 2013 or will be included in its order total for 2012.

02 January 2013

2013 outlook for A350 XWB as per Aviation Week


In the analysis done by Aviation Week for the 2013 outlook, and when referring to A350 XWB, it is said that the two key issues at Boeing and Airbus in 2013 will be the supply chain and the engineering capacity.

What will make 2013 particularly challenging for Airbus and Boeing is that the wave of development activity coincides with production levels rising to historic highs. Both manufacturers are keenly aware of the potential for disaster if their planned ramp-up and development schedules are impacted by supply-chain issues or engineering capacity shortfalls.

 As Airbus starts flight testing and initial production of the A350, it also has to ensure that the transition from the current A320 family to the A320NEO goes smoothly, while managing an increasingly strained supply chain and weathering economic uncertainty.

A350-900 first flight

 Airbus is currently assembling the 3rd A350 and plans to slowly ramp up production. The first aircraft is to make its maiden flight this summer; an exact date has not been announced but rollout is tentatively planned for April. If everything goes to plan, the first A350-900 will be delivered in the second half of 2014, following certification.

For the A350, 2013 will also be a crucial year for suppliers. Airbus has so far managed to limit delays to a few months, despite early production problems particularly in wing assembly. But some high-risk work has yet to be finished. Scrambling to stay on schedule, Airbus introduced weight-saving design changes to the A350 in batches. The changes lead to extra design and manufacturing work for suppliers, and sources in the supply chain have warned they could face bottlenecks.

A350-1000 development

As Airbus wrestles with getting the -900 certified and into service next year, work on the revised A350-1000 is intensifying. Deliveries were planned for 2015, but Airbus extended the schedule by two years to allow time for development of higher-thrust Rolls-Royce Trent XWB engines that key customers like Emirates and Qatar Airways have requested. Some customers are still not entirely happy, and debate centers on how much range future long-haul aircraft should offer. Persian Gulf area carriers need extreme ranges to serve destinations such as the U.S. West Coast. With orders for only 88 aircraft by mid-November, the -1000 is still a slow-seller.
 
A350-800 not the priority

 At the same time, Airbus is faced with a decision on whether—and when—the smallest version of the A350 family, the -800, needs to be built. The aircraft is seen as the least attractive variant. Airbus has 118 firm orders for the -800, but some customers have recently opted to move to the larger -900. That trend coincides with Airbus's interests, as it could take pressure off the development schedule, allowing the manufacturer to focus on the -900 and -1000.

 

Based on the article “Moving Picture" published in the special issue of Aviation Week of January/2013

01 January 2013

Aerospace industry is green. Last 3 European Green Capitals have production facilities of the A350 XWB


The European Green Capital is an award that has been conceived to promote and reward the efforts to resolve environmental challenges of European towns & cities, bringing together commitment and innovation.

  

European Green Capital 2011: Hamburg. Situated on the banks of the river Elbe, has a population of about 1.8 million -Germany’s second largest city- and it has a strong commitment towards a “green” vision.
Hamburg has the final assembly of the Rear Fuselage (section 16 and 19) and the systems installation of the Forward Fuselage. Section 16-18 manufactured & assembled by Premium Aerotec in Nordenham, Germany is joined to the section 19 manufactured & assembled by Airbus in Getafe, Spain.

 


European Green Capital 2012: Vitoria-Gasteiz. Founded in 1181 has some 240,000 people currently inhabiting this gem in northern Spain. Vitoria-Gasteiz is the capital of the Basque Country and it is comprised of concentric circles, with the city itself at centre. The “Green Belt”, a semi-natural green area surrounds the centre and brings nature into the city.

The assembly of the Rudder and the Elevators is done by Tier1 Aernnova Aerospace, with headquarters in Vitoria-Gasteiz, delivering them directly to Airbus plants of Stade and Getafe.



European Green Capital 2013: Nantes. Situated on the Loire River, close to the Atlantic coast, Nantes is a green wonder of western France. It is France’s sixth largest city, and has a metropolitan area comprising some 600,000 inhabitants. In 2004, Time Magazine named Nantes ‘the most liveable city in Europe’.

The keel beam + air inlet + centre wing box + aft lower shell s15/21 manufacturing and assembly is done in the Airbus plant of Nantes.

 



These are only three examples of industrial ecoeficient plants involved in A350 XWB program of Airbus and other Tier/suppliers.